Product Description:

Carbide turning inserts are indexable, replaceable cutting tools made primarily from tungsten carbide, designed for the high-precision and high-efficiency machining of a wide range of materials on lathes and turning centers. They represent the industry standard for modern metal cutting due to their superior hardness, wear resistance, and ability to withstand high temperatures.

Key Processing Characteristics:

High Hardness & Wear Resistance: The tungsten carbide (WC) substrate provides exceptional hardness at both room and elevated temperatures, significantly outperforming high-speed steel (HSS). This results in much longer tool life and the ability to maintain a sharp cutting edge for extended periods, reducing downtime for tool changes.

Excellent Heat Resistance: Carbide inserts can operate effectively at cutting speeds 4 to 7 times higher than HSS tools. They retain their hardness at temperatures up to 800-1000°C (1472-1832°F), allowing for higher productivity through increased material removal rates.

High Versatility: Through advanced coatings and substrate engineering, carbide inserts can be tailored for machining almost any material, including carbon steel, stainless steel, cast iron, high-temperature alloys, and non-ferrous metals.

Indexability & Cost-Effectiveness: These inserts are typically designed with multiple cutting edges (e.g., 3, 4, 6, or 8). Once one cutting edge becomes dull, the insert can be rotated (indexed) to present a fresh, sharp edge to the workpiece. This maximizes the value of each insert and minimizes replacement costs.

Geometric Precision: Manufactured to extremely tight tolerances, carbide inserts provide consistent and predictable performance. This ensures high dimensional accuracy and superior surface finish on the machined parts.

Other Critical Parameters Include:

Substrate Grade: The specific composition of the carbide (e.g., the grain size and cobalt binder percentage) determines its toughness (for roughing) or wear resistance (for finishing). Common grades are categorized for steel (P), stainless (M), cast iron (K), and difficult-to-machine materials (S).

Coating: Most modern inserts are coated with thin, ultra-hard layers like:

Titanium Nitride (TiN): General-purpose, gold-colored.

Titanium Carbonitride (TiCN): Higher wear resistance, bluish-gray.

Aluminum Oxide (Al₂O₃): Excellent thermal stability for high-speed machining.

Titanium Aluminum Nitride (TiAlN): Superior performance in high-temperature applications.

Chipbreaker Geometry: The intricate design on the insert's top surface is crucial for controlling the flow of chips, breaking them into small, manageable pieces, and preventing long, dangerous "bird's nest" tangles.

In summary, carbide turning inserts are the cornerstone of efficient and precise turning operations. Their combination of robust material properties, advanced coatings, and standardized geometries makes them indispensable for achieving high productivity and quality in modern manufacturing.

Features:

• Product Name: CNC Carbide Inserts
• Warranty: We Extend A 100% Satisfaction Guarantee On All Items. If You’re Not Completely Satisfied With Our Products, We’ll Replace Them Or Refund The Fee.
• Brand Name: Santon
• Main Products: Cemented Carbide Plates, Strips, Blanks, Saw Tips, Geological And Mining Bits, Brazed Tips, Indexable Carbide Inserts, Wear Parts, Snow Plow Inserts, Tungsten Carbide Pins, etc.
• Carbide Inserts For Steel: Yes
• Payment Term: Western Union, Onetouch, T/T

Technical Parameters:

Applications:

Santon CNC Carbide Inserts are versatile cutting tools designed for precision machining in a variety of industries. With a customizable model number, these inserts are perfect for use in CNC steel milling machines for a wide range of applications.

These inserts are ideal for cutting and shaping hard materials such as steel, stainless steel, cast iron, and other alloys commonly used in industrial settings. Whether you are working on high-speed milling, roughing, finishing, or profiling, Santon carbide tool inserts deliver consistent performance and durability.

These inserts are certified with ISO standards, ensuring quality and reliability in every use. Manufactured in China, they offer a cost-effective solution without compromising on performance.

With a minimum order quantity of 50, these inserts are suitable for small to large-scale production environments. The negotiable pricing and flexible payment terms (L/C, T/T, Western Union) make them accessible to a wide range of customers.

With a supply ability of 2 million per month and a delivery time of 15-25 working days, Santon CNC Carbide Inserts ensure that you never run out of essential cutting tools. The packaging details include plastic boxes inside and cartons outside, providing secure transportation and storage.

As a testament to their quality, Santon offers a 100% satisfaction guarantee on all items. If you're not completely satisfied with the products, they will replace them or refund the fee, ensuring peace of mind for every purchase.

These inserts are part of Santon's wide range of products, which include cemented carbide plates, strips, blanks, saw tips, geological and mining bits, brazed tips, indexable carbide inserts, wear parts, snow plow inserts, tungsten carbide pins, and more.

Support and Services:

Our Product Technical Support and Services for CNC Carbide Inserts include:

- Assistance with product installation and setup

- Troubleshooting and resolving technical issues

- Providing guidance on product maintenance and care

- Offering training and resources for optimal product usage

- Continuous product updates and enhancements

Packing and Shipping:

Product Packaging for CNC Carbide Inserts:

Each CNC carbide insert is carefully packed in a protective plastic case to prevent any damage during transit. The case is then placed in a sturdy cardboard box with ample cushioning material to ensure safe delivery.

Shipping Information:

We ship our CNC carbide inserts using a reliable courier service to ensure timely and secure delivery to our customers. Orders are processed within 1-2 business days, and tracking information will be provided once the order has been dispatched.

FAQ:

Q: What is the brand name of the CNC Carbide Inserts?

A: The brand name is Santon.

Q: What is the model number of the CNC Carbide Inserts?

A: The model number is CUSTOMIZABLE.

Q: Where is the CNC Carbide Inserts manufactured?

A: The CNC Carbide Inserts are manufactured in China.

Q: What is the minimum order quantity for the CNC Carbide Inserts?

A: The minimum order quantity is 50 pieces.

Q: What are the accepted payment terms for purchasing the CNC Carbide Inserts?

A: The accepted payment terms are L/C, T/T, and Western Union.